Size #2 (30″ Basket Depth) Carbon Steel Filter Vessel: Robust, Economical High‑Capacity Filtration

 When you need heavy‑duty, high‑throughput filtration on a budget, the Size #2 (30″ Basket Depth) Carbon Steel Filter Vessel delivers exceptional value. Built from rugged carbon steel with an industrial‑grade coating, this Carbon Steel Filter housing handles flows up to 50 GPM and pressures to 150 PSI. Its deep 30″ basket provides ample dirt‑holding capacity, while the economical carbon steel construction offers significant cost savings over stainless alternatives for neutral‑pH and non‑corrosive fluids.

Size #2 (30

1. Key Benefits

  • High Dirt‑Holding Capacity
    The 30″ basket depth in the Size #2 Carbon Steel Filter Vessel holds more media than smaller units, extending run times and cutting change‑out frequency.

  • Cost‑Effective Construction
    Carbon steel shell with epoxy or powder coating costs 30–50% less than stainless steel, making it ideal for large fleet deployment or budget‑sensitive projects.

  • Mechanical Strength
    Thick‑wall carbon steel resists impact, abrasion, and deformation—perfect for industrial skid mounting and harsh environments.

  • Compact Footprint
    At an 8″–10″ diameter and approximately 36″ overall height, the Carbon Steel Filter housing fits easily into skids or small utility rooms without sacrificing capacity.

  • Ease of Maintenance
    Quick‑release wing‑nut clamps or bayonet caps allow full access to the internal basket in under five minutes—minimizing downtime.

2. Technical Specifications

FeatureSpecification
Shell MaterialCarbon steel, epoxy‑coated (ANSI 61 equivalent)
Basket Depth30″ (762 mm)
Max Flow RateUp to 50 GPM
Pressure Rating150 PSI @ 73 °F
Temperature Range32 °F–200 °F (0 °C–93 °C)
Closure TypeWing‑nut clamp or bayonet‑cap
Connections1″–2″ FNPT or ANSI 150 flange
Seal & Gasket OptionsEPDM or Viton®
Support BasketPerforated carbon steel; 35% open‑area
Supported MediaFilter bags or cartridges, 1 µm–200 µm

3. Common Applications

  1. Industrial Water Treatment
    Pre‑filters cooling tower makeup and process water, protecting downstream membranes and exchangers.

  2. Chemical Process Skids
    Removes catalyst fines, precipitates, and solids in batch reactors and blending systems.

  3. Oil & Gas Sampling
    Captures particulates in hydraulic lines and sampling loops before analysis.

  4. Metalworking Coolant Filtration
    Screens swarf and abrasive fines from recirculating coolants, extending tool and pump life.

  5. Utility Drain Handling
    Filters blowdown and wastewater streams, reducing solids load on clarifiers and settling tanks.

4. Selection Guide

  1. Flow & Basket Depth

    • Up to 25 GPM: Size #1 (20″ depth)

    • 25–50 GPM: Size #2 (30″ depth)

  2. Material Compatibility

    • Epoxy‑coated carbon steel for neutral‑pH fluids.

    • Consider stainless or lined vessels for corrosives or pH extremes.

  3. Media & Micron Rating

    • Coarse Filtration: 50–200 µm mesh bags or baskets.

    • Fine Polishing: 1–10 µm cartridges or felt bags.

  4. Closure & Sealing

    • Wing‑nut clamps for hand‑tight tool‑free service.

    • Bayonet caps for faster quarter‑turn access.

  5. Connection Style

    • FNPT for compact piping runs.

    • ANSI flanges for robust industrial tie‑ins.

5. Installation & Maintenance

  • Mounting: Secure vertically on a skid or structural support, aligning inlet and outlet piping to minimize stress.

  • Pressure Relief: Vent through the top port before loosening closures to safely release pressure.

  • Media Change‑Out: Open clamp or cap, remove the perforated basket, swap the bag or cartridge, reseat the basket, and re‑secure in under five minutes.

  • Coating Inspection: Periodically inspect epoxy finish for chips or wear; touch up to prevent corrosion.

6. Total Cost of Ownership

  • Lower Upfront Cost: Carbon steel delivers robust performance at a fraction of stainless steel price.

  • Reduced Maintenance: Durable construction reduces damage and rebuild frequency.

  • Energy Savings: Low ΔP (< 3 PSI clean‑bag) minimizes pump energy consumption.

  • Extended Run Times: Deeper basket holds more debris, cutting bag replacement by up to 40%.

Why Choose Our Size #2 Carbon Steel Vessel

  • Precision Fabrication: CNC‑cut heads and CNC‑formed baskets ensure reliable sealing and flow distribution.

  • Rapid Availability: Standard units stocked regionally for fast delivery.

  • Expert Support: Engineering assistance with Carbon Steel Filter housing sizing, skid integration, and system start‑up.

  • Quality Assurance: Manufactured to ISO 9001 standards with full pressure testing and material traceability.

Call to Action

Upgrade to a Size #2 (30″ Basket Depth) Carbon Steel Filter Vessel for cost‑effective, high‑capacity filtration. Contact our filtration specialists today to discuss your flow requirements, fluid properties, and maintenance needs. We’ll provide detailed drawings, media recommendations, and a competitive quote—ensuring you achieve reliable, economical filtration with minimal downtime.

评论

发表评论

此博客中的热门博文

Size 3 Bag Filter Housing: High‑Capacity, Mid‑Scale Filtration

图片
  When your process demands a balance of flow capacity and compact footprint—such as in light industrial, commercial water treatment, or mid‑scale manufacturing—a   size 3 bag filter housing   delivers optimal performance. Engineered to hold three standard 20″ or 30″ filter bags in parallel, this vessel supports flows from 75 GPM up to 200 GPM while maintaining low differential pressure and straightforward service. The   size 3 bag filter housing   is ideal for applications that outgrow single‑ or dual‑bag units but don’t yet require larger multi‑bag systems. 1. Core Features of the Size 3 Bag Filter Housing Triple‑Bag Capacity A  size 3 bag filter housing  accommodates three parallel filter bags, tripling dirt‑holding capacity versus a single‑bag vessel and extending service intervals. Durable Construction Available in 304 SS or polypropylene, the  size 3 bag filter housing  withstands pressures up to 150 PSI and temperatures up to 250 °F (s...
阅读全文

Premium #2 Bag Filter Housing for Precision Filtration

图片
  In demanding industrial, water treatment, and manufacturing processes, even a brief interruption in filtration can lead to costly downtime, product contamination, and equipment wear. Selecting the right vessel for your filter bags is therefore vital. Our   #2 bag filter housing   combines rugged construction, optimized flow design, and easy maintenance to keep your operations running smoothly and your fluids consistently clean.   Heavy-Duty Construction and Material Excellence Stainless Steel Durability:  Each  #2 bag filter housing  is crafted in 304 or 316L stainless steel to resist corrosion, abrasion, and thermal stress. Whether handling acidic process streams or high-temperature fluids, you can trust the vessel’s integrity over years of service. Precision Welding and Support:  Full-penetration welds, reinforced leg supports, and a thick shell wall ensure the housing remains rigid even under full pressure and high flow rates. This robust fra...
阅读全文

Size #2 (30″ Basket Depth) Plastic Filter Vessel: Lightweight, Corrosion‑Proof Filtration

图片
  For chemical processing, wastewater treatment, and pilot‑scale applications where corrosion resistance and portability are paramount, the   Size #2 (30″ Basket Depth) Plastic Filter Vessel   delivers outstanding performance. Molded from high‑strength polypropylene or PVDF, this vessel withstands pH extremes, chlorine exposure, and UV degradation—while its generous 30″ basket depth offers up to 25 GPM of reliable particulate removal. Compact enough for bench‑top or skid mounting yet durable for continuous service, the Size #2 Plastic Filter Vessel is the go‑to choice for non‑metallic filtration needs. 1. Key Benefits of the Size #2 Plastic Filter Vessel Superior Chemical Compatibility The  Size #2 (30″ Basket Depth) Plastic Filter Vessel  resists acids, alkalis, and solvents (pH 1–14), making it ideal for aggressive or potable‑water applications without metallic corrosion concerns. Lightweight & Portable At under 20 lbs empty, this plastic housing installs ...
阅读全文